The availability number your decisions can actually rely on.

Machine logs and maintenance tickets record the same stoppages differently. Reconcilium compares them directly, so the number behind your next call is one you can actually stand behind.

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LAST 7 DAYS REPORTED AVAILABILITY 84.2% RECONCILED 76.9% COVERAGE 91% 238 EVENTS · 216 MATCHED · 22 FLAGGED
LAST 7 DAYS REPORTED RECONCILED COVERAGE 84.2% 76.9% 91% 238 EVENTS · 216 MATCHED · 22 FLAGGED
How it works

Two records. Compared directly.

Every stoppage gets recorded twice, by two systems that were never built to talk to each other. Reconcilium reads both and resolves the gap.

01

What the machine sees

Every stop, timestamped to the minute, straight from the machine's own control data. No cause, no context — just when it happened and how long it lasted.

02

What the ticket says

What broke and what was done about it — logged separately by the maintenance team, often well after the machine actually stopped.

03

One number, reconciled

Reconcilium puts both records side by side and resolves the gap between them — so the number behind the decision is one that holds up.

One real example

A stoppage, seen two different ways.

The machine recorded the stop the moment it happened. The ticket wasn't raised for another seventeen minutes — and never recorded how long the machine was actually down. Reconciled, this becomes one line: what happened, when, for how long, and why.

A machine stop recorded two different ways The machine log shows a stop from 10:04 to 11:20. The maintenance ticket for the same stop was logged at 10:21, seventeen minutes later, and carries no recorded duration. MACHINE LOG 10:04 11:20 MAINTENANCE TICKET 10:21 — ticket raised no duration recorded 17 min
A machine stop recorded two different ways The machine log shows a stop from 10:04 to 11:20. The maintenance ticket for the same stop was logged at 10:21, seventeen minutes later, and carries no recorded duration. MACHINE LOG 10:04 11:20 17 min MAINTENANCE TICKET 10:21 — ticket raised no duration recorded
No rip and replace

Works with what you already run.

Reconcilium reads from the systems already in place — the machine data being collected and the maintenance system being logged into. No new sensors, no operator apps, nothing replaced.

MACHINE MONITORING State events · timestamps · durations CMMS / MAINTENANCE Tickets · causes · fixes RECONCILIATION ENGINE ONE NUMBER Availability you can defend
MACHINE MONITORING Events · timestamps CMMS / MAINTENANCE Tickets · causes RECONCILIATION ENGINE ONE NUMBER Availability you can defend
What a reliable number changes

Better decisions, downstream of one number.

CAPACITY

Know what a cell can actually take on, before you quote it.

MAINTENANCE

Set service intervals against real downtime, not an understated one.

IMPROVEMENT

Point CI effort at the cell that's actually the bottleneck.

CONFIDENCE

Defend the number when someone asks where it came from.

Where it fits

Built for discrete manufacturing.

Stop-start production, where every stoppage is a discrete event with a cause — recorded twice, by two systems that don't agree. If machine data is being collected and maintenance work is being logged, Reconcilium has what it needs.

CNC machining

Injection moulding

Metal forming

Packaging & print

Electronics

Assembly

See where your own numbers disagree.

If machine data and maintenance records both exist somewhere in your operation, there's a real chance they don't agree either.

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